Wednesday, 25 June 2025

How to check spark plug

 Here’s a simple guide to check an ignition coil (used in cars, bikes, generators, etc.) using basic tools like a multimeter:



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🔧 How to Check Ignition Coil (Step-by-Step)


✅ Tools Needed:


Digital multimeter (DMM)


Screwdriver/spanner


(Optional) Test light or spark tester




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🔍 There are 2 Types of Coil Checks:


1. Primary Coil (Low voltage side)



2. Secondary Coil (High voltage side)





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🧪 1. Primary Coil Resistance Test


Steps:


1. Set multimeter to Ohms (Ω).



2. Disconnect the + and – terminals of the coil (primary wires).



3. Place probes on the positive (+) and negative (–) terminals.




Normal Reading (Typical Values):


0.4 to 2 ohms (Check vehicle manual for exact value)



⚠️ If reading is 0 ohm or infinite (OL) → coil is shorted or open → Replace it.



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🧪 2. Secondary Coil Resistance Test


Steps:


1. Place one probe on the coil tower (where the HT lead/spark plug wire connects).



2. Place the other probe on the negative (–) terminal of the coil.




Normal Reading:


5kΩ to 20kΩ (5000 to 20000 ohms)



⚠️ If there's no continuity or infinite reading, the coil is faulty.



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🔥 3. Spark Test (Practical Method)


Steps:


1. Remove spark plug and connect it to the ignition wire.



2. Ground the spark plug body to engine/frame.



3. Crank the engine or use kick start.



4. Look for strong blue spark at the plug gap.




⚠️ No spark or weak orange spark = possible bad coil or CDI/ECU issue.



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📌 Common Ignition Coil Problems:


Symptom Likely Issue


No spark Coil is open/shorted

Weak spark Internal winding leak

Misfiring when hot Coil failing under heat

Engine won’t start Coil or control module




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⚠️ Safety Tip:


Never check spark by holding the wire with bare hands — ignition voltage is around 20,000V or more, it can give a severe shock.





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