Tuesday, 1 July 2025

Function of catalytic converter

 

A catalytic converter is a device used in the exhaust system of vehicles to reduce harmful emissions. It converts toxic gases from engine combustion into less harmful substances before they exit the exhaust pipe.


🔧 Working Principle of Catalytic Converter

🔥 Step-by-Step Process:

  1. Exhaust Gas Enters
    The exhaust gases (from engine combustion) enter the catalytic converter. These gases typically include:

    • Carbon Monoxide (CO)
    • Hydrocarbons (HC)
    • Nitrogen Oxides (NOx)
  2. Catalyst Reaction Chamber
    Inside the catalytic converter, there’s a ceramic or metal honeycomb structure coated with catalyst metals like Platinum (Pt), Palladium (Pd), and Rhodium (Rh).

  3. Redox Reactions
    The catalyst facilitates chemical reactions without being consumed:

    • Oxidation Reaction:

      • CO → CO₂ (Carbon monoxide to carbon dioxide)
      • HC → CO₂ + H₂O (Hydrocarbons to carbon dioxide and water)
    • Reduction Reaction:

      • NOx → N₂ + O₂ (Nitrogen oxides to nitrogen and oxygen)
  4. Cleaner Exhaust Out
    The result is a much cleaner exhaust, mainly consisting of:

    • Nitrogen (N₂)
    • Carbon dioxide (CO₂)
    • Water vapor (H₂O)

📘 Diagram (Text Representation):

 [Engine Exhaust] 
     ↓
 [Catalytic Converter]
 ┌────────────────────┐
 │  Platinum, Palladium│
 │   and Rhodium Coated│
 │     Honeycomb       │
 └────────────────────┘
     ↓
[Clean Gases Out]
(N₂, CO₂, H₂O)

⚙️ Types of Catalytic Converters:

  1. Two-Way Catalytic Converter (used in older petrol engines)
  2. Three-Way Catalytic Converter (modern vehicles; removes NOx also)

🛑 Important Notes:

  • Requires high temperature (~400–800°C) to operate efficiently.
  • Unleaded fuel only – lead damages the catalyst.
  • Faulty oxygen sensors or rich fuel mixtures can reduce its efficiency.

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